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Bean Bag Toss BuilderDIY cornhole boards
Tools

Garage tools, not a millwright shop

Drill and a saw get you most of the way. Hole saw, pocket-hole jig, and a circle jig are the upgrades that make Saturday smoother—projector and vinyl cutter if you’re dressing them up.

Hole cut

6" Hole Saw

Regulation cornhole hole is 6". A hole saw beats fighting a jigsaw in a circle—tape the cut first so pine doesn’t chip.

Backup cutter

Jigsaw

No hole saw? A jigsaw still cuts the circle. Go slow, stay on the line, and sand the edge clean.

Driver

Cordless Drill

Pilot holes, hex bolts, screws—your drill earns its keep on this build.

Leg hardware

3/8" Drill Bit

Sized for the hex bolts that hang the folding legs. Measure twice; pine forgives, your knuckles don’t.

Tighten down

9/16" Wrench

For snugging hex bolts and wing nuts so the legs stay put when the bags start flying.

Finish

Purdy Brush for Stain & Varnish

A decent brush leaves fewer streaks than the free one in the paint aisle. Your boards will thank you.

Frame cuts

Circular Saw

Straight cuts on frame stock and legs. A miter saw is luxury; a circular saw gets it done.

Cleaner frame

Pocket-Hole Jig (Kreg-style)

Hide screw heads in the frame so it looks finished, not like a hardware demo. The beginner upgrade that shows up on every “pro tip” list.

Cleaner hole

Circle-Cutting Jig

Pair with a flush-trim bit for a factory hole edge—rough-cut with a jigsaw, then route to the line.

Hole upgrade

Flush-Trim Router Bit

Finishes the hole against a circular template so bags don’t catch on a wavy jigsaw edge.

Soft edges

1/4" Roundover Router Bit

Knock the sharp corners off the frame and top. Feels store-bought; saves shins and cooler lids.

Straight panels

Track Saw Guide

Break down plywood into straight, splinter-light panels before you mark the hole.

Speed assembly

Brad / Finish Nail Gun

Useful when you’re building more than one set. Still glue the joints—nails aren’t a substitute for brains.

Design hack

Portable Mini Projector

Throw a logo or sketch onto the board and trace it. Cheap projectors work—this isn’t a home theater.

Stencils & decals

Vinyl Cutter (Cricut-style)

Cut crisp stencils and lettering instead of freehanding everything. Transfer tape is the other half of the trick.